Lean manufacturing initiatives at boeing case study

Strict capacity loading rules were put in place to assure that we did not overload the mill. Quality defects were addressed by implementing a series of strategies for scheduled component maintenance and machine calibration.

Setups and changeovers became well orchestrated events. This attitude was due to the environment in which the company was doing business for a long period.

Lean Manufacturing Initiatives at Boeing

A special turntable was constructed to allow for easier lifting of heavy parts. Using a customized approach, we designed and facilitated a day-long outdoor experiential team training event.

Many procedural and disciplinary adjustments were made to ensure a constant flow of products through the newly formed cell.

The Boeing Company

Sixteen million dollars U. This number would be higher, but the ease of setups and changeovers allowed for more flexibility to the product mix: This company showed exemplary compassion for its workforce and invested in the development of their people and their skill-sets.

Case Studies/Results

It was commonly speculated among management that this one change in procedure was worth tens of millions of dollars to the company annually. Lead times were still too long, and delivery performance was unacceptable. It is only fair to note that due to some long-standing cultural and training issues, this cell did not always perform at this level.

We facilitated this process with members present from both day and swing shift. We constructed work instructions, both visual and written, along with standardized maintenance routines of the machines in the CNC area.

These were products that would eventually be as long as feet and consume a considerable amount of production time and materials. Pressure from their customers for shorter lead times and improved on-time delivery performance was causing this privately held company severe difficulty.

Previously separated, niche operators became highly interactive and cooperative throughout this process. In full operating mode, under peak demand conditions, this new cell will generate additional revenues in the tens of millions of dollars.

Recognizing the importance of locating the NDT area near its internal feeders, we located a centrally located space that would sufficiently meet the needs of the NDT area.Lean enterprise Boeing manufacturing Lean Worldwide Student Self-administered case study Learning objectives: Explain the key principles of lean operating systems.

Describe the basic lean tools and approaches.

Product details

BOEINGS 9 steps (tactics) used in final assembly: in addition to initiatives already discussed, Boeing made use of value. Boeing Commercial Airplane Group Wichita Division (Boeing Co.) This case study contains two examples of ABCM modeling, which lean initiatives designed to reduce the cost of the non-value added activity.

Lean Management Case Studies

Ultimately, ABCM could tie together the whole organization. The case examines the problems faced by leading aircraft manufacturer Boeing on the production front which led to it being forced to close down its manufacturing plants for one month.

The case details the reasons for the failure of lean manufacturing initiatives implemented by Boeing in the early. In this follow-up to “Sustain Your Lean Business System with a ‘Golden Triangle,’" a case study about Phase 2 Medical Manufacturing, the company needs warehouse space to keep pace with sales growth spurred by the lean transformation.

Boeing and Airbus Lean manufacturing practises history. I am only uploading, I am not the author, neither take responsibility of the contents. Lean Manufacturing Initiatives at Boeing.

The Boeing - Case Study. Boeing Case Study. PPT Boeing. Boeing Airbus Unsecured. Boeing BMS (Boeing Material Specification) The goal powerpoint.

Lean Manufacturing Results for Several Industries. These Lean Case Studies and Results Give a Good Sense of the Results Achievable in Lean Manufacturing in Any Industy.

Lean manufacturing initiatives at boeing case study
Rated 0/5 based on 13 review